How to Choose the Best Compact Portable Screening Plant for Your Needs

Tired of paying for material processing or worse, dumping valuable aggregate or topsoil? A compact portable screener can help you cut costs, speed up jobs, and improve material control.

If you're a small contractor, building contractor, or landscaping professional, adding a compact screening plant to your business could be a game-changer. Whether it's creating road base & fill materials, or screening topsoil on-site, having the right portable screener saves time, cuts costs, and boosts efficiency. But with so many compact screening options available, it's important to choose the one that works for your specific needs.

This guide will compare the key features of four excellent portable screening plants; RubbleCrusher RSC48T, Gorilla TD230, Flexiever Skid 2-Fractions, and Screen Titan ST Ultra. Even if you aren’t considering these exact models, this blog will help you can make an informed decision about which kind of machine is best for your business.

Why Invest in a Compact Screening Plant?

Compact screening plants are invaluable for small businesses looking to efficiently process materials like aggregate, topsoil, sand, and demolition waste.

In many cases, investing in your first smaller screening plant can cost under $50k, making it a much more accessible option than you might think. It’s an easy and affordable way to get started in material processing! Benefits of having a compact screening plant include:

Benefits of Owning a Small Screening Plant

• Time Savings and Convenience: On-site screening eliminates the need for subcontracting and the long wait times that often come with outsourcing. By processing materials directly at the job site, you can significantly reduce downtime and keep projects moving forward, allowing for faster and more efficient project completion.
• Enhanced Portability: Modern screening plants are compact and mobile, making them easy to transport between job sites. This portability boosts versatility, allowing you to handle multiple projects in different locations with minimal setup time.
• Cost and Time Efficiency: Producing your own material on-site, you save money by eliminating the need to purchase materials elsewhere. By processing materials on-site, you eliminate the need to transport raw materials to and from external processing facilities, cutting down on transportation costs and reducing delays. This not only saves money but also keeps projects on schedule, which is crucial for maintaining profitability and client satisfaction.
• Versatility in Material Handling: Screening plants are capable of separating various materials into usable fractions. Whether you’re dealing with construction debris, rock, gravel, or topsoil, these machines can produce on-spec material that meets specific project requirements. For example, you can separate rocks and debris from topsoil to create high-quality, valuable material. This processed topsoil can be reused for landscaping, grading, or other projects, or even sold for a profit, adding another revenue stream to your business.
• Increased Control and Flexibility: Owning a screening plant gives you greater control over your material processing. Instead of relying on third parties, you can ensure that materials are processed to exact specifications, which is especially important for meeting project standards. The ability to create on-spec material not only improves the quality of your work but also enhances project efficiency and flexibility, as you can quickly adapt to changing needs without external delays.

Overall, having an on-site screener is a game-changer for efficiency, cost savings, and versatility. It provides you with the tools to produce high-quality material, reduce waste, and even open the door to new profit opportunities.

Now, let's break down the differences between these machines to help identify the best fit for your needs.

Need help choosing the best compact screener? Call us now to speak with a specialist.

Meet the Machines

This section compares the key features of four compact portable screening plants available from Machinery Partner to help you choose the best machine for your specific needs.

1. RubbleCrusher RSC48T

• Mobility: Tracked mobile unit, perfect for job-sites with rough or muddy terrain.
• Deck Size: 4' x 8', allowing up to 70 tons per hour.
• Materials: Processes soil, stone, concrete, asphalt debris, and aggregates.
• Number of Products: 3-way screener - produces oversize, mids, and fines.
• Power Source: CAT C1.1 diesel engine with hydraulic operation.
• Maintenance: Slightly more advanced features. Maintenance mostly straightforward, but there are more onboard electrics and hydraulics that require more maintenance than some of the more basic units.

Ideal For: Contractors working on rugged, uneven sites who need a durable and mobile solution for handling a variety of materials. This system offers the versatility of three different products in one, allowing you to adapt to changing project needs. Equipped with built-in conveyors, it makes stockpiling materials quick and efficient. Its tracked design ensures effortless mobility, even on challenging terrain. For those processing concrete onsite, it pairs seamlessly with the RubbleCrusher RCJ65T jaw crusher, creating a complete, compact solution for contractors.

2. Gorilla TD230

• Mobility: Tracked mobile screener, offering simple operation and great on-site movement.
• Deck Size: 10' x 4', processing up to 90 tons per hour.
• Materials: Handles compost, soil, demolition waste, and aggregate.
• Number of Products: 3-way screener—great for producing multiple fractions.
• Power Source: Diesel-hydraulic engine (Yanmar).
• Maintenance: Routine maintenance keeps it running efficiently.

Ideal For: Compact job sites require a screener that offers versatility and a balance between performance and size. This screener features a large screening surface area, making it ideal for processing materials in a single pass without the need for repeated screening. It’s a more basic unit compared to the RubbleCrusher screener, making it easier to maintain while still equipped with hydraulics for efficiency. Plus, it’s a tracked machine, offering excellent mobility on the job site.

3. Flexiever Skid 2 Fractions

• Mobility: Static unit with portable features, easy to transport but limited in mobility on rough terrain. A concrete platform might be needed to provide a stable flat screening surface.
• Deck Size: 6' x 6', with a capacity of 132 tons per hour.
• Materials: Best for soil and rubble in medium quantities.
• Number of Products: 2-way screener—splits material into two fractions.
• Power Source: Hatz 1D81 diesel engine with minimal fuel consumption (0.8 gal/h).
• Maintenance: Routine, designed for durability.

Ideal For: Landscapers or contractors working in a fixed location may find a static unit to be an ideal choice due to its affordability and lower operational costs. Unlike tracked machines, a static unit has much more limited mobility, as it cannot easily be moved from place to place. However, this trade-off allows for a significantly cheaper unit with a much higher production capacity compared to other machines in this comparison. Despite its static nature, the unit is equipped with a hooklift mechanism for easier transportation when needed.

The static unit includes a conveyor to move material away from the machine, but since it remains stationary, it will eventually "bury itself" in material. This means an operator is required to regularly relocate material to ensure smooth operation. Additionally, servicing the machine is relatively simple compared to its tracked counterparts.

The higher throughput per hour (tph) of the static unit comes from its design, as it produces two products instead of three like the other machines in this comparison. This makes it an efficient and cost-effective option for those prioritizing high production at a fixed site and don’t need a highly specific material specification.

4. Screen Titan ST Ultra

• Mobility: Wheeled unit with a tow hook for easy road-legal transportation.
• Deck Size: 13' x 4', capable of screening up to 100 tons per hour.
• Materials: Separates topsoil, rock, sand, demolition waste, and gravel.
• Number of Products: 3-way screener for multiple product outputs.
• Power Source: Gasoline engine with direct drive.
• Maintenance: Simple, reliable design for minimal upkeep.

Ideal For: Contractors needing a road-ready machine to move between jobsites efficiently will find the Screen Titan a great option, especially for those trying to balance cost, output, and portability. The machine is incredibly simple to use, with just one drive belt, and maintenance is extremely easy. It features a large screening area and can produce three products, making it highly effective for many jobs. The Screen Titan can also be hooked up to a truck for easy transportation between sites. However, it does lack conveyors, so an operator is needed to move the screened products away from the machine. While it doesn’t have the advanced programmed features found in more versatile machines, it’s an excellent choice for straightforward, cost-effective screening on the go.

Comparing Key Features of Compact Screeners

Compact screeners are an essential tool for contractors and landscapers looking to streamline their material screening processes. Designed for convenience, efficiency, and versatility, these machines make it easy to separate materials like topsoil, gravel, and sand directly on site. When comparing key features of compact screeners, it's important to evaluate factors like mobility, capacity, power source, and maintenance requirements to ensure the right fit for your specific job needs.

Screening Area

When choosing a screener, the screening area is a key factor to consider. It determines how much material can be processed at one time and impacts the overall efficiency of your operation. Selecting the right size ensures you meet your project needs effectively.

• Larger decks like the Screen Titan Ultra (13' x 4') offer higher throughput for larger batches.
• Smaller decks like the RubbleCrusher RSC48T (4' x 8') are ideal for tight spaces and lower-volume jobs.

Mobility

Mobility is a key factor when choosing a screener, as it directly impacts efficiency and adaptability on job sites. Mobile units, whether tracked or wheeled, provide the flexibility to move between locations or adjust positions quickly, saving time and reducing the need for additional equipment. On the other hand, static units may be a better choice for sites with consistent, long-term needs where mobility isn't required, as they are often more cost-effective and efficient for stationary tasks.

• Tracked units like the RubbleCrusher RSC48T and Gorilla TD230 are great for rough terrain, offering on-site flexibility.
• Wheeled units like the Screen Titan Ultra are road-friendly but less effective on uneven or muddy sites.
• Static units like the Flexiever are cost-effective but lack the mobility of tracked or wheeled options.

Number of Fractions

The number of fractions a screener can produce is a crucial factor when choosing the right equipment. A 3-way screener allows for more versatility, as it can separate materials into three distinct sizes, making it perfect for projects requiring varied outputs. On the other hand, a 2-way screener is more suited for simpler tasks where only two fractions are needed, offering a more efficient solution for straightforward operations.

• 3-way screeners (RubbleCrusher, Gorilla, Screen Titan) can produce three products, making them ideal for diverse use cases.
• 2-way screeners like the Flexiever are great for streamlined operations with fewer output requirements.

Power Sources

Choosing the right power source for your screener is critical because it impacts performance, efficiency, and suitability for your specific job. Diesel engines are ideal for demanding, large-scale projects that require durability and consistent power, while gas-powered engines are better suited for smaller, more portable operations where ease of use and mobility are key factors. Matching the power source to your needs ensures you get the best results without unnecessary complications or costs.

• Diesel engines (e.g., RubbleCrusher, Gorilla, Flexiever) are robust and efficient for heavy-duty projects.
• Gas-powered engines (e.g., Screen Titan) are lighter and simpler machines with no hydraulics.

Maintenance Requirements

When selecting a screener, it's essential to consider maintenance requirements. Regular upkeep impacts the machine's lifespan, performance, and downtime. Opting for a screener with manageable maintenance can save time and reduce long-term costs, ensuring consistent productivity for your operations.

• Machines like the Gorilla and Screen Titan are praised for their simple, routine maintenance.
• More advanced units like the RubbleCrusher may require slightly higher upkeep due to their hydraulic systems.

Choosing the Best Compact Screener for Your Needs

When it comes to finding the right compact screener for your project, it's essential to choose a machine that matches your specific requirements. Whether you're tackling heavy-duty construction tasks or more straightforward material sorting, selecting the right equipment can save you time, money, and effort. Compact screeners like the RubbleCrusher, Gorilla, and Screen Titan offer versatile solutions for a variety of applications, but understanding their unique capabilities, engine options, and maintenance needs is key. By considering factors like workload, engine type, and upkeep, you can make an informed decision that keeps your operations running smoothly. Let's explore these factors in detail to help you find your perfect match.

To find the right screening plant for your business, consider the following:

1. Your Material:

• Heavy soils and rocks? Go for tracked or wheeled options like the Gorilla TD230.
• Lightweight soil or rubble? Flexiever’s static design is efficient and affordable.

1. Site Conditions:

• Rough terrain? Choose tracked units like RubbleCrusher or Gorilla.
• Road transportation? A wheeled unit like the Screen Titan is perfect.

1. Output Needs:

• Require multiple fractions? Opt for 3-way screeners like RubbleCrusher, Gorilla, or Screen Titan.
• Simpler screening tasks? Look at 2-way options like the Flexiever.

So Which Compact Screening Plant is Right for You?

Finding the best portable screeners for topsoil or aggregate work doesn’t have to be overwhelming. Whether you're a small contractor looking for a compact screening plant for small contractors or a business in need of more robust equipment, it’s all about matching your unique project requirements to the machine’s capabilities. The right screener can streamline your operations, reduce manual labor, and improve efficiency by processing material faster and more effectively.

Tracked vs. Wheeled Portable Compact Screening Plants

One common question we hear is whether to choose tracked or wheeled portable screening plants. Tracked units, like RubbleCrusher and Gorilla, are perfect for projects where terrain is uneven or access is limited. They thrive on muddy sites, slopes, or any job that calls for maximum mobility. On the other hand, wheeled screening plants, such as the Screen Titan, are ideal for jobs requiring easy transportation between multiple sites on paved roads. Their versatility and ease of towing make them a favorite for contractors working on smaller, more spread-out projects.

Mobile vs Stationary Compact Screening Plants

When choosing between mobile and stationary screening plants, it's essential to consider the unique needs of your project. Mobile plants are all about flexibility. Designed to move easily from site to site, they are perfect for projects with changing locations or where quick setup and tear-down are priorities. Because they can be transported with minimal hassle, mobile units save significant time and labor, especially for short-term or multi-site operations.

Stationary plants, on the other hand, excel in situations where long-term, high-volume production is key. These units are built to handle heavy, continuous usage and can often process larger amounts of material with greater efficiency. While stationary plants require more initial setup and investment, their durability and robust performance make them an excellent choice for permanent or semi-permanent installations.

Ultimately, the decision comes down to your project's demands. Mobile plants are great for flexibility and convenience, while stationary plants deliver unmatched efficiency and reliability for more established, large-scale operations.

Best Portable Screeners for Topsoil and More

If you're a contractor focused on landscaping or small-scale construction, topsoil screening is likely one of your primary tasks. For example, lightweight and user-friendly options like the Flexiever make a great choice for handling topsoil without unnecessary complexity. Projects that demand multiple output fractions, like gravel, sand, or fine soil, benefit immensely from 3-way screeners, allowing you to meet diverse customer needs in fewer steps.

The Perfect Screening Solution for Every Contractor

From tracked models for tough terrain to wheeled units for road mobility or static designs for cost-effectiveness, there’s a portable screener to fit every use case. Compact screening plants for small contractors, in particular, are designed to scale with your business and provide a measurable return on investment, whether you’re just starting out or looking to expand. By identifying your exact requirements; output needs, site conditions, and material type - you’ll be well-equipped to choose the perfect screener to elevate your operations.

If you’re ready to discover the best portable screeners for topsoil, aggregates, or any other material, contact us today. Our experts are here to help you find the ideal compact screening plant for your business, ensuring you save time, reduce costs, and boost productivity. Talk to us and see the difference the right screener can make!

Compact Screening Plants - Frequently Asked Questions (FAQ)

1. What materials can compact screeners handle?

Portable screeners are designed to process a wide range of materials, including topsoil, gravel, sand, compost, mulch, and construction aggregates. Depending on the model, some screeners can also handle specialized materials like recycling debris or contaminated soil.

2. How do I determine the right compact screener for my business?

Choosing the right screener depends on several factors, including your desired output, the type and condition of materials you work with, and the physical constraints of your job site. Our team can guide you through this process to ensure you select the best option for your needs.

3. Are compact screeners easy to transport and set up?

Yes! Many portable screeners are designed with mobility in mind. Wheeled, tracked, or towable options make transportation straightforward, and most models feature simple, user-friendly setup procedures to minimize downtime.

4. How often should maintenance be performed on a compact screener?

Regular maintenance is key to keeping your screener operating at peak efficiency. The frequency of maintenance depends on factors like usage intensity and material type, but basic tasks such as cleaning screens, lubricating components, and checking for wear-and-tear should be done routinely.

5. Can a compact screeners scale with my growing business?

Absolutely. Compact and portable screeners are built to support scalability, making it easy to accommodate increased production demands as your business grows. Starting small and investing in a quality screener allows for strategic, cost-effective expansion over time.

Still have questions? Contact us - 888-297-0623 and our team of experts will be happy to assist you in finding the best portable screener for your unique needs!